————Innovation leads the intelligent manufacturing of the future·2020 Changsha Cybersecurity·Intelligent Manufacturing Conference Special Report
Bosch Automotive Parts (Changsha) Co., Ltd. has a simple and bright production workshop. Changsha Evening News All Media Reporter Wang Zhiwei
Changsha Evening News All Media Reporter Zhu Zehuan
A few days ago, the State Council issued the "Typical Experiences and Practices Discovered in the Seventh State Council Supervision", praising Changsha City for promoting advanced manufacturing with industrial chain construction as a starting point Quality development will once again focus everyone's attention on Changsha's advanced manufacturing industry. Behind the vigorous development of Changsha's advanced manufacturing industry, on the one hand, it benefits from the remarkable results of the intelligent technological transformation of industrial enterprises, and it is also inseparable from the empowerment result of the intelligent transformation of the industrial Internet platform.
At present, Changsha intelligent manufacturing has begun to enter the actual landing stage from the promotion stage. The intelligent transformation of small and medium-sized enterprises has accelerated, and the profitability of products and services has been significantly enhanced; product intelligence has entered the initial stage, and the company's digital capabilities have been significantly improved. It is understood that the manufacturing industry accounts for more than 40% of the total economic output of Changsha, of which the high-tech manufacturing industry accounts for more than 50%.
Intelligent transformation and upgrading boosts the rapid development of Changsha's manufacturing industry
In 2015, Changsha issued the "Changsha Intelligent Manufacturing Three-Year (2015-2018) Action Plan", which was the first to carry out intelligent transformation and pilot demonstrations, sounding the development of Changsha's intelligent transformation horn.
Since then, "Changsha Three-year Action Plan for Building a National Intelligent Manufacturing Center (2018-2020)", "20 High-Quality Development of Manufacturing", "30 Industrial", "22 Talent Policy", and "1+" for Technological Innovation 4" and other policy documents have been released one after another, helping Changsha to climb towards the advanced manufacturing highland.
Intelligent transformation is inseparable from the empowerment of the software industry. The "Changsha City Software and Information Technology Service Industry Development Three-Year (2020-2022) Action Plan" issued in March this year will arrange 100 million yuan of software industry development support every year Funds, to promote "Changsha Software Restart", to add another hand to the intelligent transformation of enterprises. Under the guidance of top-level design, Changsha's intelligent transformation has entered the fast lane of development.
Changsha Bosch 4.0 production line, as one of the production bases that use the most intelligent modules in Bosch's global industry 4.0 projects, now only needs 2 workers, 5 robots, and one car anti-lock braking system can be offline every 7.5 seconds Motor.
The fermented food (soy sauce) digital factory project of Jiajia Food Group Co., Ltd. realized that more than ten processes from raw material storage to finished product packaging, soy sauce manufacturing, etc., all rely on mechanical operations, the overall operating cost is reduced by 21.4%, and the product development cycle is shortened by 33.3 %, the energy utilization rate increased by 10.1%. In addition to the improvement of production efficiency and the decrease of production costs, the intelligentization of products is also a major change brought about by intelligent transformation. According to statistics, among the smart manufacturing pilot enterprises in Changsha, 79 smart "manufacturing equipment and products" related companies were selected, Changsha's "three intelligences and one core", the intelligent upgrade of traditional products, robots, core components, and 3D printing equipment. Began to emerge.
Railway Construction Heavy Industry's self-developed intelligent special robot for tunnel construction integrates functions such as self-perception, self-learning, self-decision-making, and human-machine collaboration. Its appearance has promoted the depth of tunnel construction mechanization, informatization, digitization, and intelligence. The integration will eventually become the core equipment for the intelligent construction of "unmanned, no lights, and no oxygen" tunnels. At present, this set of equipment has been successfully applied in national key projects such as Zhengwan Railway, Anjiu Railway, and Water Diversion Project.
Zoomlion New Environment has launched a variety of small intelligent sanitation robots-intelligent driving pure electric integrated cleaning robot, intelligent driving pure electric integrated washing robot, etc., to empower traditional sanitation operations with artificial intelligence technology, making existing sanitation equipment more The ability to work more flexibly, smarter, and more accurately will free the existing sanitation workers from the heavy, monotonous and dangerous traditional sanitation work.
Industrial Internet promotes the ecological construction of Changsha's high-end manufacturing industry
Industrial Internet platform, as one of the important infrastructures of digital workshop/smart factory, plays a role similar to the "nerve center" in intelligent manufacturing. In recent years, Changsha has actively promoted the integration of intelligent manufacturing and the industrial Internet. Through cross-departmental, cross-enterprise, and cross-regional interconnection, massive amounts of data are collected, aggregated, and excavated to achieve optimal allocation of resources.Home appliances, intelligent decision support and business model innovation.
According to statistics from the Hunan Provincial Department of Industry and Information Technology, as of the end of March 2020, the province’s main industrial Internet platforms had more than 60,000 registered online users, including more than 47,000 corporate users; the platform connected more than 2 million industrial equipment and connected equipment The value exceeds one trillion yuan. In terms of
industrial Internet platforms, Root Cloud Platform, China Electric Interconnection Platform, and Zhongke Cloud Valley Platform were among the top 30 national industrial Internet platforms.
In terms of industrial apps, the province’s important industrial Internet platform has cultivated more than 10,000 industrial apps. Zhongnan Intelligent Equipment Co., Ltd. in Changsha has developed 2,055 new industrial apps in specific industrial application scenarios such as automobiles, foundries, and cement. The province cultivates the industrial Internet platform with the most industrial apps.
has installed a T-box on each SANY intelligent networked heavy truck, which can be connected to the Internet by connecting an IoT card. Through T-box, heavy trucks can record the driver's driving habits, driving trajectory, fuel consumption and other information, and diagnose the operating status of the heavy truck to reduce the risk of failure. Once a failure occurs, T-box can instantly send the failure information to the Sany service backstage and the Sany dedicated APP in the driver's mobile phone.
Shanhe intelligent rotary drilling rigs and other products can realize remote monitoring of data during equipment operation. Through the application of industrial Internet, data such as output, quality, energy consumption, processing accuracy and equipment status can be realized during the production process. Timely collection and correlation with orders, procedures, and personnel realize the full traceability of the production process. Once a problem occurs, it can be reported to the police in time and traced back to the supplier of the production batch, parts and raw materials.
Root Interconnection, an industrial Internet platform enterprise dedicated to the intelligent transformation of traditional factories. The upgraded traditional factory can realize full-angle production monitoring of factory operating rate, operating rate, process parameters, and person in charge. Refined management. Sany Group has greatly improved its production efficiency through the empowerment and transformation of the Root Internet Industrial Internet. Only 80% of the equipment assets can support the existing order business, and the overall capacity utilization rate has increased by 2.5 times.
Flexible manufacturing is a new model derived from the traditional manufacturing industry under the empowerment of the industrial Internet platform, which effectively activates the "long tail effect" of the construction machinery manufacturing industry.
In September of this year, "Sany 18 Factory" received a special overseas order. With the help of ROOTCLOUD root cloud platform, it only took 17 days to complete the order and successfully deliver it, which is a flexible way for the construction machinery manufacturing industry. Manufacturing has opened up a new development model.
Intelligentization and digitalization are superimposed and empowered, and Changsha's advanced manufacturing industry is stable and far-reaching.
(The original title is , "Do you know these things about advanced manufacturing in Changsha? | Intelligent manufacturing has entered the ground, the digital capabilities of enterprises have been significantly improved, and the development of new models such as flexible manufacturing" )
