In recent years
Chongqing has vigorously implemented the
innovation-driven development strategic action plan led by the intelligentization of big data
especially since the first Smart Expo was held
Chongqing has been actively building smart industries, smart manufacturing and
p1p
Intelligent application "triad" pattern
Today, "intelligent town" and "smart city"
has become Chongqing's new business card
Digital Reading Chongqing Big Data Intelligent Development
Today, Let us take a look at how the industrial Internet platform
opens up a new track for enterprises to "go to the cloud"
At Feixiang Industrial Internet Company, the smart factory project displayed on site provides a sample for the transformation and upgrading of Chongqing enterprises. Figure | Chongqing Daily
600,000 pieces
Yongli Tool Intelligent Sharing Factory Many companies share the expansion of production capacity
One day in early August, Chongqing Yongli Tool Co., Ltd. (hereinafter referred to as Dazu District ) In the smart shared factory of Yongli Tooling, thousands of tools are rolled off the assembly line after quenching, forging and other processes.
The so-called smart shared factory is a resource sharing realized by enterprises with the help of the industrial Internet. In short, it is through an intelligent way that the supplier takes out idle equipment or other advantageous resources to share, and collects related rents. In this way, the supplier has improved the efficiency of capacity utilization, revitalized existing resources, and the demander has also saved costs. Its products and technologies can also be rapidly improved, and both parties can achieve a win-win situation.
The smart shared factory of Yongli Knives is one of the "test grounds" for the intelligent transformation of the Dazu hardware industry.
According to reports, Dazu Hardware has a history of thousands of years, covering 12 categories, more than 200 varieties, and more than 2,000 models.The market radiates at home and abroad. At present, Dazu District is planning to make the hardware industry represented by Longshuidao bigger and stronger. It plans to achieve a total output value of 40 billion yuan by 2025, and an average annual output value growth rate of more than 20%.
How to achieve this goal? uses big data intelligence to lead the hardware industry to upgrade and upgrade, especially through the industrial Internet platform to integrate hardware industry resources and build shared factories, which has become a breakthrough .
However, there are also thresholds for sharing factories. First, the company must have a strong strength and sufficient production capacity to share; second, it must master core technologies or have advantages in key links to attract others to be willing to share.
Liu Chuan, chairman of Yongli Tools, introduced that the company has now built 4 tool production lines, of which the full capacity of one production line and half of the production line’s capacity have been shared.
"Injecting'smart factors' into tool production is a major feature of the shared factory." Liu Chuan introduced, Yongli Knife has a shared big data platform, and the tool market demand information is clear on the platform, and the intelligent system can be automatically formed accordingly. The production plan, arranges the workshop to carry on the fixed-point production, thus improves the production efficiency.
Recently, Wynn Tooling has also added more than 10 robots, supplemented by information and digital means, to achieve intelligent production on two production lines.
Yongli Tool Chairman Liu Chuan said that by introducing intelligent robot production lines, supplemented by Dazu's traditional tool manual forging technology, Yongli Tool has developed new production technology. At present, this set of technology and related equipment has been shared with many hardware companies in Dazu District, with an estimated annual output of more than 600,000 knives.
3500 sets
Gongyu Internet Cloud Platform empowers concrete equipment to "touch the net"
On August 7, Chongqing Jiangong Southern Concrete Co., Ltd. (hereinafter referred to as Jiangong Concrete) in Banan District Company), a truck loaded with building materials drove into the gate of the factory, and after completing self-service weighing through the unattended system for raw material entry, the AI visual recognition system was used for sampling inspection.
"In the past, sampling and testing were all done manually.The data will inevitably have errors. According to Liu Fuchun, general manager of Jiangong Concrete Company, the so-called smart sampling means that the machine randomly takes samples from the vehicle, and then analyzes the quality of the samples through the high-definition camera with AI recognition function, and judges whether they meet the relevant quality control standards of concrete raw materials.
Liu Fuchun said that thanks to the application of the industrial Internet platform, blockquote69 blockquote has increased the company’s capacity utilization rate by more than 20%, which not only saves more than 3 million yuan in costs, but also saves a lot of manpower More importantly, the enterprise has transformed from the extensive and disorderly operation mode of the traditional building materials industry to the intelligent operation of the whole process from order, production, logistics to settlement.
Gongyu Internet cloud platform is applied to the concrete industry, with The efficiency of production and logistics has been greatly improved. Figure | Chongqing Daily
Through the establishment of a resource collaborative service cloud platform to open up the entire industrial chain of concrete production enterprises, this set of intelligent systems that benefit Jiangong Concrete Company is Chongqing Jiangong Building Materials The "Gongyu Internet Cloud Platform" under the Logistics Co., Ltd. (hereinafter referred to as Construction Engineering and Building Materials Logistics). This is a building material industry chain resource collaboration service cloud that is mainly aimed at the pain points of the concrete industry, such as poor industrial synergy and backward manufacturing methods. Platform.
"Next, companies will also launch a series of supporting logistics services to form an application ecosystem, and at the same time strengthen data sharing with transportation, construction and other competent departments. "Shi Congli, Deputy General Manager of Construction Engineering Building Materials Logistics, revealed that at present, there are more than 5,300 concrete industry chain supply and demand companies that have joined the Gongyu Internet Cloud Platform, with 3,500 sets of connected equipment, and the platform has completed more than 1.1 million orders. By this year At the end, Jiangong Building Materials Logistics is expected to drive 2,000 upstream and downstream companies in the concrete industry to "go to the cloud", linking more than 5,000 engineering equipment. Manual cooperation in links, poor industrial synergy, and difficult quality control. Gongyu Internet Cloud Platform uses "industrial Internet unified logo + cloud platform" as the carrier to enable the concrete industry to realize data-centric process reengineering.It has solved the problems of high work intensity and low work efficiency of quality control personnel in the concrete industry, and gradually changed the industry image of "silly, big and dark".
over 1,000 companies
UFIDA's industrial Internet platform builds "smart brains" for enterprises
Every day after arriving at work, Chongqing Fuchuan Gusheng Electromechanical Co., Ltd. (hereinafter referred to as Fuchuan Gusheng Electromechanical) machine processing workshop operator Lu Mingqiang, Instead of rushing between the production equipment, he only needs to click on the "production plan" on the screen of the intelligent production system, select "parts", "procedures" and other instructions, and then click "generate" to complete the day's The production task order is issued.
Fuchuan Gusheng Electromechanical, located in Hechuan Caojie Industrial Park, is a manufacturing company that mainly produces bearings, gears and other parts for many motorcycle and agricultural machinery companies at home and abroad. In the past, according to the traditional production technology of parts and components, many products of Fuchuan Gusheng Electromechanical needed to be polished "hands-on" by workers, labor-intensive, and the number of employees in the company once reached more than 1,700.
But now it is different. "We have realized the intelligent control of the whole production process through the intelligent production and refined cost control services provided by UFIDA Smart Industrial Internet." Fu Jun, head of IT project of Fuchuan Gusheng Electromechanical, said. After the enterprise adopts industrial Internet technology, the number of operators on site Reduced to more than 700 people, and increased production efficiency by nearly 30%.
The UFIDA Smart Industrial Internet mentioned by Jun Fu is an Internet platform built by UFIDA Chongqing Branch to serve industrial enterprises.
"The UFIDA Smart Industrial Internet Platform integrates 39 industrial categories and involves 18 application fields. The platform is based on device connection, aims at business empowerment, and uses cloud-side collaboration as the link to provide edge computing for industrial enterprises , Industrial big data, digital twins, artificial intelligence and other information services." Zhang Youming, the person in charge of the UFIDA Industrial Internet Project, said that in the intelligent production services for industrial enterprises, 4 abilities such as communication, industrial brain and logo analysis.
Among them, the manufacturing center mainly solves the cross-field and cross-professional production difficulties between different industrial industries, and the ubiquitous Internet of Things is to solve the problem of connecting production equipment of different manufacturers.Industrial brain is to solve the problem of industrial big data application, and logo analysis is a new capability that the platform is strengthening, mainly providing secondary node services for the comprehensive application of industrial Internet logo analysis.
At present, for large industrial enterprises, UFIDA mainly establishes customized exclusive platforms for them, and for small and medium-sized enterprises, UFIDA mainly provides UFIDA’s own industrial Internet platform. At the same time, UFIDA continues to improve platform design and simulation capabilities by setting up R&D and innovation centers. Provide services to thousands of small and medium-sized industrial enterprises in Chongqing.
Zhang Youming, the person in charge of the UFIDA Industrial Internet project, introduced that the industrial Internet has injected "smart factors" into enterprise production. The three paths for to implement intelligent applications are machine substitution, data errands and algorithm change brains . Machine substitutions mainly help companies build unmanned and less humanized smart factories; data errands are in cross-enterprise, cross-departmental, and cross-regional collaboration, and network collaboration is used to improve resource allocation efficiency and reduce costs; algorithm brain changes are Use mechanism models, algorithm models, etc. to mine production data to improve the level of enterprise intelligence.
250 kilometers
Datang intelligent monitoring and early warning system uses data to let the equipment remotely "talk"
"The monitoring detects that a generator set has water seepage, please make an on-site warning." Received a safety production monitoring system After the early warning report was issued, the on-site maintenance workers immediately went to the site of the incident to deal with it.
This is one day in June this year at the Pengshui Hydropower Station of China Datang Corporation Chongqing Branch (hereinafter referred to as Datang Chongqing Branch). When the staff of the hydropower station received the alarm from the remote monitoring and early warning system based on industrial Internet technology, they immediately carried out maintenance, avoiding potential risks.
Operation site of the centralized control center of Datang Chongqing Branch. Figure | Chongqing Daily
However, it was not the hydropower station that sent the warning, but the centralized control center of Datang Chongqing Branch, which is 250 kilometers away.
On this large scrolling screen of the centralized control center located in the central city of Chongqing, it shows the operating status of the 13 hydropower, wind power and thermal power plants of Datang Chongqing Branch covering multiple districts and counties of the city.The staff only need to click the mouse, and the data of these 13 power stations can be presented completely and clearly.
"The application of the Industrial Internet is like putting a'health watch' on each machine. We can perceive its running status in real time, so as to warn of problems before they occur." Liu Rong, deputy general manager of Datang Chongqing Branch Introduced, through this set of equipment remote monitoring and fault early warning system based on industrial Internet technology, they can inquire about power plant equipment timely and accurately, making power plant management easier.
Behind this set of equipment remote monitoring and fault early warning system is the "Huineng Industrial Internet Platform" jointly built by Datang Chongqing Branch and Keyuan Energy. With this platform, Datang Chongqing Branch can adopt digital collection methods such as live video, audio, temperature, and deformation to collect monitoring equipment data such as safety management and control, intelligent video analysis, equipment degradation analysis, and earth disaster risk warning at the power station production site. , Use data to make the device "talk".
According to reports, since the system was put into operation in 2012, it has provided a total of 121.6 billion kilowatt-hours of green clean electric energy, maximizing the overall clean energy efficiency of the region, and promoting the innovation of production management methods in the power generation industry.
Pan He, director of the production and operation department of Datang Chongqing Branch, introduced that in the past, all production data of the company were isolated. Now, through the industrial Internet platform, these data have realized "group living", formed digital integration, and achieved all information integration. . Through the "Huineng Industrial Internet Platform" to continue to empower "smart power plants", the company has built a multi-energy remote centralized control center to provide digital integration and integration for the intensive management and control of safe production in regional power plants.
Source: Chongqing Daily
Reporter: Xia Yuan
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