PART
Robot application
Improve efficiency and reduce costs
This year’s 618, robots showed off again, and smart home robots have become the biggest hit! It can be said that with the development of social economy, robots have stepped down from the altar, not only "deeply" entering the homes of ordinary people, but also being used more and more widely in industrial production.
In the manufacturing field, in production bases with a large number of SKUs and large order scales, the task of mixing and dismantling codes widely exists in all links of the upstream and downstream of the industrial chain. If these tasks are completed manually, not only will the efficiency be low, but the labor cost will also be considerable. Therefore, intelligent palletizing robots that can replace human labor have become the favorites on the production line.
robot pallet mixing and destacking system
Lisheng intelligent robot pallet mixing and destacking system is a set of picking system solutions based on visual guidance and mixing algorithm technology , which is mainly used for pallet destacking in various logistics distribution and palletizing operations, which can realize automated control of the entire system process under intelligent algorithms based on order information. This system has been applied in a project of a top domestic condiment company and currently maintains its absolute leading technological advantage in the country.
PART2
Solution advantages
Hard core, automation, digitalization, 3D visualization
1, goods can be flexibly automatically grabbed and picked according to order requirements, without manual intervention.
2, supports single SKU single disassembly, single SKU multiple disassembly, multiple SKU mixed disassembly, etc.
3, intelligently set the order of disassembly/coding to avoid problems such as packet collision and backlog.
4, 3D visualization of the entire process, independent setting of product specifications, pallet specifications, palletizing efficiency and other information, easily coping with changing pallet shapes.
5, real-time data, can be accurate to the minute, meeting scheduling needs in a timely manner.
6 supports seamless connection with WMS, code reading system, labeling machine, and other systems.
7, full digital management , the system can be updated and maintained remotely.
8, 7*24 hours full process automation, unlimited hard-core operations!
PART3
Application case
Helps the condiment industry warehousing upgrade
Customer pain point: the traditional inefficient picking method can no longer meet the demand
The customer served by this solution is a well-known brand in the condiment industry, with multiple production bases around the world, and daily shipments The volume is measured in tens of thousands, of which bulk cargo accounts for about 15%. One of its bases employs dozens of picking employees, using traditional manual picking methods to pick items line by line from the shelves based on printed paper orders.
Such manual picking methods are not only inefficient, time-consuming, labor-intensive and cost-intensive, but also have low accuracy, high labor intensity, long working hours, and are not the optimal solution for both management and production. Moreover, with the increase in orders and the requirement for faster delivery, the current manual picking model can no longer meet business needs, and there is an urgent need for new picking methods and new equipment and machine empowerment support.
In view of the pain points of customer needs, Lisheng's intelligent picking team gives full play to its technical advantages in vision and robot picking to deliver industry-leading robot vision picking solutions to customers, helping customers realize true digital, flexible, and unmanned It has transformed the entire warehouse distribution process and realized the transformation and upgrading of intelligent production management.
solution: covering the entire process of unloading, palletizing, picking, and shipping
The project includes three-dimensional warehouse , several stackers, RGV trolleys, multiple sets of robot grabbing systems, robot picking systems, conveyor systems, and labeling system, wrapping system and a series of supporting equipment, covering all process links from unloading, palletizing, caching, picking, stacking, palletizing, packaging to shipping, connecting people and goods, goods and equipment, equipment and The interaction and connection between people have greatly improved the operational efficiency and economic benefits of warehousing and distribution.
According to the project plan , the robot can randomly handle cartons of different sizes. Through high-precision visual rapid measurement, the palletizing algorithm built into the system automatically generates the palletizing shape, and automatically distributes it out and into the warehouse via a mobile car. The complete solution has achieved a picking efficiency of more than 20,000 boxes per day, which is equivalent to the order fulfillment capacity of 20 pickers, and the labor and management costs have been greatly reduced. The entire system is digitally controlled, and the delivery time can be accurate to the minute. meets the warehouse scheduling and refined management in a timely manner, providing both hardware and software guarantees for the development needs of future orders.
Actively explore new models of intelligent manufacturing and innovate new mechanisms for intelligent manufacturing applications. Lisheng intelligently empowers the food and condiment industries to create diversified and more flexible business forms. shortens the radius of the supply chain and improves the resilience of the supply chain. The hard core is not just technology, but competitiveness! promotes the application of emerging technologies and uses technology to change production and life. The road is long and long, and Lisheng will continue to explore!
