The integration of door, wall and cabinets has an overall design only the starting point. How to produce different types of products flexibly and efficiently, and how to ensure product quality and delivery as scheduled are the problems that must be solved in front of every compan

Door and Wall Cabinet integration has an overall design just the starting point. How to produce different types of products flexibly and efficiently, and how to ensure product quality and delivery as scheduled are the problems that must be solved in front of every enterprise that layouts the track. The landing point and means of

production is mainly in equipment upgrade , which means that the integration of doors and wall cabinets puts higher requirements on the enterprise's equipment, and has more conditions for the overall process deployment and production line planning.

Equipment upgrade should be followed. For different products, more professional woodworking equipment is adopted, or is formed to connect more process . This improvement of "points and surfaces" is an effective way to improve the automation level and efficient output of door and wall cabinets.

1 From the four-side saw,

is different products or different types of products, and is a different process for product production. Matching more professional equipment is one of the effective methods of optimization and upgrading. Professional equipment has more outstanding advantages in improving processing quality and production efficiency, such as the four-side saw and keyhole hinge machining machine used for the production of categories of products.

1-1 Traditional meter and four-side saw meter

meter process is a key link in woodworking processing. At present, many furniture manufacturers still use traditional push table saw to make meter. However, this method often has the following pain points:

safety hazards , two workers are required to work at the same time, and the risk factor is high; production capacity output is low , and only 100 door processing is completed under the extreme work of 8 hours a day; labor cost is high , young people are unwilling to do it, and technical workers are faulty; the salary of the master is high and it is difficult to find; in addition, the area under the same output covers a larger area, and the entire processing process lacks data statistics, which is easy to cause missing parts.

How to improve the accuracy and processing efficiency of furniture factories and reduce the cost of regulations, we can find the answer from equipment upgrades, such as using , which is more efficient and intelligent, four-side saw (see the figure below).

pass wooden door four-side saw

In the figure, the four-side saw is a new type of pass-through wooden door four-side saw launched by a domestic manufacturer. It has innovated and improved many performances, improving the efficiency and intelligence of wooden door specifications.

security , its waste conveyor belt has been widened, and the discharge roller has its own waste receiver, so that personnel can avoid potential dangers during operation; production and output can achieve zero-second start-up and instant sawing, and can produce 300 doors in 8 hours a day.

Other innovations include that its adsorption table can be automatically adjusted according to the door length, does not need to change the adsorption table regularly, which reduces the requirements for workers; according to the letter door requirements, can be used as a 290mm door , avoiding the general four-side saws that need to be equipped with push table saws when processing narrow doors.

In addition, further upgrading and transformation of equipment can still be done around the four-side saw, such as adding loading and unloading gantry to complete the automatic loading and unloading operations of wooden doors, thereby releasing more potential for the four-side sawing standard operations.

1-2 Changes in keyhole hinge processing

With the development of equipment specialization, the processing methods of wooden door lock holes and hinges have become more targeted. Different types of equipment can handle more personalized processing problems, which have improved the level of automated production of wooden door lock holes and hinges.

The figure below shows a pass keyhole hinge machining center , which can achieve 7-axis linkage, and can realize the processing of hole slots required for wooden doors such as locking steps, locking slots, locking holes, hinge holes, paint holes, and pin holes. It can also automatically adjust the door width as needed, and the width of can be 50 cm , and it can also connect to the wooden door to realize the automatic hole opening function after edge sealing.

pass keyhole hinge machining center

keyhole hinge special machine is more targeted. The pass single-sided keyhole hinge special machine shown in the video below is pass single-sided keyhole hinge special machine , and its system running memory can store 200 lock types; after the keyhole processing, the door can be reversed through the universal wheel , which not only saves labor but also avoids scratches on the door panel; ordinary hinge, invisible hinge, and letter hinge can be processed and molded at one time.

2 Production connection helps door wall cabinets to produce efficiently

If the improvement of the performance of a single device is a "point upgrade" for production, then the effective combination and connection of the equipment is a "line upgrade". For the integration of doors, walls and cabinets, the connection of equipment means that the equipment is no longer just an "isolated island". The interoperability and combination of in production often has the effect of "1+1>2". For example, the local connection of wooden door flexible production lines and cutting equipment.

2-1 Nissan 300 wooden door flexible production line

Let’s take a Nissan 300 wooden door flexible production line as an example, see the equipment layout and production line planning diagram in the figure below. This production line combines and connects four-side saw, edge sealing machine , keyhole machine with gantry machine, conveyor , etc., and is mainly used for processing of flat door and concave composite doors.

The production beat of its production line is 90 seconds/1 door, and the machined door panel size range can reach up to 2400mm, the width is 500-1100mm, and the thickness is 30-60mm, which can be used for the production requirements of most doors on the market.

For blister door and solid wood door that do not need to enter the edge sealing process, the quadratic strip can be directly discharged after the four sides saw the square and will no longer flow to the next step. In this case, it can be adjusted and configured according to actual needs.

Daily production 300 wooden door flexible production line

2-2 Local connection of cutting equipment

In the integrated production system of door and wall cabinets, especially for the processing of cabinet bodies and wall panels , the front-end cutting and cutting process is very important. As the first process, the processing efficiency and processing quality affect the overall product production line.

Currently, factories mostly use CNC cutting equipment with a higher degree of automation. The automatic loading and unloading cutting machine shown in the figure below can realize automatic loading and unloading of plates. Some equipment will also be equipped with automatic labeling devices to improve efficiency.

In order to further reduce costs and increase efficiency, it is an important innovative practice to connect and combine the cutting equipment locally. The "one to two" cutting combination shown in the figure below is an example. The so-called "one to two" refers to the combination of 1 mechanical arm , 2 cutting machines, and 1 automatic labeling machine.

-to-two cutting processing combination production

The advantages of this connection combination are obvious compared to stand-alone operations, and have improved and improved in terms of product quality, work intensity, floor space, number of personnel, etc. It can be seen that the significant role of equipment connection in improving production efficiency.

Comparison of cutting stand-alone machine and connection

3 Written at the end

is not only a product that integrates doors, walls and cabinets. In fact, for the production of most furniture products, equipment upgrades are necessary and correct choices. Choosing more professional and targeted equipment and selecting local or entire connection combinations of equipment are all specific, groundable, and practically verified methods.