smart factory is not only an upgrade of the manufacturing model, but also a reconstruction of productivity and production relationship .
Youaizhihe is based on the integrated software and hardware solutions of mobile robots. It continues to deepen its efforts in the sub-segment scenarios of semiconductors, 3Ch, lithium batteries, energy and other industries, forming mature and advanced productivity, helping enterprises to transform and upgrade intelligently, and bringing double improvements in production efficiency and benefits to enterprises.
New energy
NO.1
Lithium battery production logistics automation
Top new energy enterprise supplier Z company lithium battery factory produces 7*24 hours a day, with two shifts of workers, working time up to 12 hours. At the same time, it is difficult to connect materials with loading and unloading materials, and multiple workers need to complete it at the same time. The labor intensity is high, and the problem of difficulty in recruiting workers is prominent. Traditional manual handling operations are large and frequent personnel moves, resulting in difficult control of dust in the workshop, insufficient connection between the front and rear process rhythms, which are insecure, low feed rate and black data boxes.
Youaizhihe used 12 L1000-R loading hoisting robots to complete the transport of materials from the manual material preparation area to the base film coating processing area, base film coating processing area to the finished product slitting temporary storage area. At the software level, Youai Zhihe smart logistics management system YOUI TMS is accurately connected with enterprise information management system and production equipment, completely opening up the material flow and information flow between materials and production equipment, and assisting the workshop to realize information production management.
solves the problem of labor difficulties under capacity growth
7*24 hours a day to work on humans and solves the problem of labor difficulties under capacity growth.
avoids losses, improves yield,
0 pollution, ensures the quality of raw materials, improves yield; stabilizes and safely transports, and reduces raw material losses.
opens up the data island
efficiently coordinates, improves production line productivity, improves production capacity, and flexible scheduling to reduce inventory water level and reduce costs.
semiconductor
NO.1
composite mobile robot opens the "last meter" of industrial logistics
Domestic electronic components industry leader F company has produced various specifications, angles, cut-types, and frequency assembly lines, specializing in the production of various models, various specifications and various packaging forms of quartz resonators, oscillators , and its products are widely used in 3C, network equipment, industrial equipment, intelligent security and other fields.
In order to meet the growing market demand, F company built a new high-basic frequency ultra-small frequency component production factory in 2021 and adopted logistics automation measures to increase production capacity.
In the 4000㎡ renovation factory, Youai Zhihe used 12 composite mobile robots to complete the logistics automation transformation covering four processes from coating to sealing and welding, opening up material flow and data flow, and achieving intelligent upgrades.
, duration 01:29
Manpower saving 26 people
Only calculate labor cost, ROI2.3 years.
100% data is connected to
cache, and the transport data is online in real time. The pace of the relevant process segments is stable and the inventory water level is lower.
yield rate increased by 1%
manual error rate for about 4 times per month. The robot achieved 0 mistakes through TMS logistics planning, improving the overall yield rate by 1%.
3C
NO.1
Nearly 100 Mobile robot Create a PCB unmanned factory
The leading enterprise in the domestic PCB industry S Company has the full production capacity of PCB, and its products are widely used in industrial control, medical electronics, automotive electronics, communication equipment, lighting and audio, EMS and other fields. The sales area covers many countries and regions in Europe, the Americas and Southeast Asia. The company's PCB soft and hard-combined board manufacturing factory has an area of 96,000 square meters, and 17 process sections are distributed in four floors.
For the PCB soft and hard-combined board manufacturing factory, Youai Zhihe introduced 84 mobile robots and YOUI TMS intelligent logistics control system to achieve the connection between the entire field material flow and the data flow.
Solve employment problems
Mobile robot completely replaces manual operations, saving 69 laborers, and a combined labor cost of 6.21 million yuan/year, with a ROI less than 1.5 years.
ensures stable continuous production
mobile robots are produced continuously 7*24 hours in complex environments, avoiding manual operation instability, ensuring stable material distribution, controllable process and judgment.
realizes the closed-loop data of the full cycle of production
YOUI TMS system is connected with MES and WMS, opening up the data flow of the full cycle of production, and the material information is 100% traceable, assisting scientific planning of lean production .
3C
NO.1
Composite Mobile Robot Realizes Logistics Automation
S Company is a leading domestic chip inductor enterprise, mainly engaged in the research, development, production and sales of precision high-end electronic components. Its products are widely used in power switch (converter), energy, computers, consumer electronics and other fields. It is a partner of leading domestic and foreign companies such as Apple , Huawei , Samsung and other domestic and foreign companies.
For its high-basic frequency ultra-small frequency component factory, Youai Zhihe introduced 7 magazine transfer robots and YOUI TMS intelligent logistics management and control systems to achieve the connection between the material flow and the data flow in the field.
Solve employment problems
Mobile robots make up for the labor gap, effectively saving 16 laborers, and ROI is less than 2.2 years.
realizes the closed-loop production full-cycle data
caches and transport data online in real time, the pace of the relevant process segments is stable, and the inventory water level drops.
yield rate increased by 1%
manual error rate for about 4 times per month, and the robot achieved 0 mistakes through TMS logistics planning, improving the overall yield rate by 1%.
