One-stop PCBA intelligent manufacturing manufacturer today tells you what difficulties it is to transform into a SMT factory to do PCBA processing? Four major problems in transforming into a SMT factory to do PCBA processing. PCBA processing is not enough to have an SMT factory. The outbreak of COVID-19 and the instability of the global situation have caused huge fluctuations in the electronics manufacturing industry. Many traditional SMT processing companies have begun to seek ways out. However, this transformation will face great challenges and will inevitably face many difficulties. Below is a guide to the difficulties in transforming into a pure SMT factory to do PCBA processing.
Four major problems in the transformation of SMT factory to do PCBA processing
1. Establishment and management of supply chain
Establishment and management of supply chain
Establishing a high-quality supply chain is by no means a task that can be achieved overnight. Many SMT factories lack strong component supplier support during the transformation period, which makes the OEM model difficult. Another aspect is finding unfamiliar suppliers of electronic components, which often makes it difficult to obtain technical, financial and payment day support. This is not something that can be built quickly with money.
2. Technical support bottleneck
When processing and manufacturing SMT, only welding grade after-sales service is required. However, after PCBA processing, it will inevitably face technical diagnosis, fault analysis and after-sales service of the entire PCBA board, which requires a team of very professional electronic engineers to complete. These senior electronic engineer recruitment, in addition to the cost, also requires cultural groups to guide the charm of completion.
3. The manufacturing cost has increased sharply
In order to do a good job in PCBA processing enterprises, IQC incoming material inspection, IPQC in-progress inspection, and OBA delivery inspection must be provided. Related technical positions require more professional staff, which makes companies need to spend a lot of money on team building to ensure the reliability and quality of customer products. Costs are bound to rise rapidly, so high-quality PCBA processing orders are needed to support it.
4. The commercial risk has risen sharply
Because the PCBA board is composed of many electronic components, any electronic component will have quality accidents, which will inevitably lead to defects in the entire batch of products, which will put huge pressure on the after-sales cost and collection of funds of the company, and the concentrated outbreak may cause the company to fall into a bankruptcy vortex.
SMT companies are facing pressure from customers to continuously reduce prices and disperse processing orders. However, we still need to take some time. We need to start from competitive differentiation, market differentiation, in-depth development of internal processes and customer experience improvement. This is not a one-click switch to PCBA processing mode. The transformation of an enterprise is a long-term process and cannot be achieved overnight. Managers should have sufficient patience and strategic vision.
What are the difficulties in transforming into a PCBA processing in SMT factory? Knowledge points about the four major problems in transforming into a PCBA processing in SMT factory. If you want to know more, you can follow Lingzhuo PCBA. If you need to learn more about PCB proofing, SMT patching, and PCBA processing, please leave a message to get it!
