1. First of all, we need to prepare the materials. These materials can be purchased online, which is very convenient. 2. Then process the high voltage packet, remove the other pins, and retain the second pin. 3. Wind the wire, wind 10 coils on the magnetic core, and connect a wir

1. First of all, we need to prepare the materials. These materials can be purchased online, which is very convenient.

2, then process the high-voltage package, remove the other pin , and retain the second pin.

3. Wire winding, 10 coil on core . The fifth wire is connected, and the connection method to connect ZVS is shown in the ZVS circuit diagram.

4, ZVS made

5, capacitor array made, 9 0.3uf1200V induction cooker capacitors are used here, in series, each capacitor and a 1M resistor

6, all firmware is arranged neatly

7. Make a primary coil fixing frame, use plates that are not easy to deform, draw the spacing. Here the spacing is 5mm, then punch the holes in

8, draw the secondary and primary coil positions, fix the primary coil holder, and make a hole in the middle to use secondary grounding

9. Make the secondary coil, use 1mm enameled wire, first wrap it on a circular object with a small diameter, then penetrate it into the rack, and there are 7 threads wrapped here.

10, primary, capacitor group, ZVS, high-voltage package wiring (see zvs circuit diagram for high-voltage package and ZVS wiring diagram) connected to power to see if the high-voltage package can be pulled. Remember to try to pull the arc before assembly can be installed. The output of the high-voltage package is not positive or negative.

11. The lighter is also made with 1mm enameled wire. The paint on the enameled wire is hung off at the ignition. See the picture for details

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lighter is fixed with screws. Note that the screws cannot pass through the base plate

12. The last step is to connect the main wire, put it in the secondary. Note that the secondary end wire passes through the hole on the board and connects it to ground.

finished product rendering

Let’s see the effect

isn’t it cool?