The boss consulted, what is the reason why the mold steel with high hardness and the wear resistance is not as wear-resistant as the mold steel with low hardness?
This boss is an injection mold, the material is PC+30% glass fiber. It used to be 718H, but later it was changed to a high-hardness NAK80, and the mold life was shorter.
718H alloy is 3Cr2NiMo, with a carbon content of 0.33%, and a hardness of HRC34-37. NAK80 alloy is 10Ni3MnCuAl, with a carbon content of 0.15%, and a hardness of HRC37-41.
Here, Yuhui Mold Steel Huang Zipeng first reviews a concept, hardness. In the public opinion, hardness refers to relatively high yield resistance and wear resistance. In essence, hardness refers to the ability of the steel surface to partially resist deformation, indentation or scratches.
The hardness of HV, HRC and other things we are talking about now are obtained by measuring the diameter or depth of the pressed indentation with an instrument, and cannot be completely equivalent to the ability to resist friction and wear. Because wear is wear on the entire surface, it is not just the ability of a single point to fight scratches.
Yuhui Mold Steel Huang Zipeng tells you that although NAK80 has higher hardness, it is much lower in carbon content and produces less carbides. The strengthening of the matrix structure is not as high in carbon 718H, so its resistance to friction and wear is insufficient, and it is not as durable as 718H with higher in carbon content after use.
Text, if the injection mold of PC+30% fiberglass is really going to be mass-produced, Huang Zipeng, Yuhui Mold Steel, believes that both NAK80 and 718H wear resistance are not enough. At least high hardness mold steel such as LG, W360, 8503 with hardness HRC54 or above should be used.
These mold steels not only have high hardness, but also have high purity and good tissue uniformity. For example, LG mold steel can be polished mirror to above 10,000, with a smooth surface and no scratch cavity. This way the mold life will be longer and there is no need to repair the mold frequently.
The boss in front of the screen, if there is a similar working condition, you can also try it from Yuhui Mold Steel Huang Zipeng.