"A company as big as yours does not have a full-time quality manager. Not only does it have endless hidden dangers, it will also affect the company's transformation from processing to independent innovation." On the afternoon of July 25, in a factory filled with cable raw materials and finished products in Zhanggou Town, Xiantao City, a conference table connected the company's managers and 7 special visitors - quality management experts from the "provincial capital" and staff from the quality department of the local market supervision department.
Management Expert Workshop "Catching Insects"
The person who points out many problems in the enterprise is the Hubei Provincial Electronic Information Product Quality Supervision and Inspection Institute (hereinafter referred to as "Provincial Electronics Institute") who invites Zou Haoyuan, the quality management expert of Xiantao . He is an enterprise management consulting expert of Hubei and Guangdong Enterprise Management Consulting Association, with excellent theoretical knowledge and practical experience.
This year, the Hubei Provincial Market Supervision Bureau continues to promote the "Ten Thousands" quality improvement action. From August to October, the Provincial Electronics Institute will enter Xiantao to help electronic information enterprises improve their quality. If you want to "prescribe the right medicine", you also need to "consult the diagnosis and pulse". In late July, based on the preliminary investigation, the Provincial Institute of Electronics organized technical backbone and invited quality management experts to conduct on-site investigations.
During the survey, they found that enterprises do not pay enough attention to on-site management, resulting in unstable product quality: some enterprises have operating standards, but no standard operations; there is a lot of waste and high cost... Although almost all companies have conducted ISO9001 system certification , most of them are based on customer orientation, lack of understanding of quality tools, and are not very proficient in using it, resulting in the phenomenon of "two skins" in quality management system certification .
Zou Haoyuan believes that neglecting quality management is a common problem for Xiantao Electronic Information Enterprises. "Stand up the board" is useless and cannot allow different objects to understand and clarify responsibilities; there is often a lack of scientific design in factory layout, and the cargo handling path is not the shortest and simplest. "Transportation does not generate value, and the manufacturer's path settings are reversed, which wastes handling time. If this part of the time is used for production, it will generate benefits."
talent gap urgently needs to be "replaced" in quality and efficiency
After preliminary investigation and investigation by the Quality Department of the Provincial Institute of Electronics and the Xiantao Municipal Market Supervision Bureau, Xiantao Municipal has a total of 640 electronic information companies, including 12 large-scale enterprises, including Keli Technology, Jianding Electronics, Kangshu Electronics, Bilusi Optoelectronics, etc. In 2021, the number of people employed reached 20,000, with an output value of 7 billion yuan, of which Kangshu Electronics and Dingjian Electronics had a total of 5.96 billion yuan. It mainly produces circuit boards, power supply devices, LED components, smart terminals and other electronic products.
It is not difficult to see from the data that the two leading enterprises account for 85% of the annual total industrial output value of the industry, showing a trend of large head and insufficient middle strength. Moreover, there is no supporting upstream and downstream industrial chain relationship between enterprises, and it cannot form a unified market competitiveness, so it is difficult to form regional advantages.
In recent years, the Internet buzzword "The end of the universe is an electronics factory", reveals that the entry threshold for "general workers" in the electronic information industry is not high. Xiantao's related enterprises are mainly labor-intensive, and ordinary workers are in short supply this year. For example, Keli Technology currently has more than 200 employees and a gap of 200. Enterprises such as Jianding Electronics, Hongjing Optoelectronics, and Yuelong Electronics are all difficult to recruit workers. The shortage of technical talents is even more obvious. Therefore, enterprises need to improve quality and efficiency in terms of supply, production, logistics, etc.
"Here, many large-scale enterprises have failed to do a good job in 5s management (referring to sorting, rectifying, cleaning, cleaning, and literacy), causing huge waste of manpower and materials." Zou Haoyuan told reporters.
The shortage of technical talents, quality management talents, and standardized talents directly affects the upgrading of enterprises. Therefore, the market supervision departments at the provincial and municipal levels will strengthen the training of enterprise employees through quality improvement projects by opening on-site training, holding quality management lectures, and one-on-one refined guidance, and "fill in" the industrial defects of lack of human resources through talent professionalism and quality and efficiency improvement.
will set a "benchmark" for enterprise quality
html At noon on July 25, a "champion line" was being produced in an orderly manner in the production workshop of Kangshu Electronics (Wuhan) Co., Ltd.Along the conveyor belt, electronic components are assembled in the hands of workers, and automatically detected by the machine, and finally formed one mobile phone "charging head" and packed by OEM.This company is affiliated to Taiwan Jinrenbao Group Kangshu Technology Co., Ltd., a top 500 enterprise group in the world. It mainly produces power supply and other electronic products. It is mainly sold to major domestic and foreign manufacturers such as Lenovo , HP , Dell , Hikang and other domestic and foreign manufacturers.
Ximu Wei, the relevant person in charge of the company's product insurance department, revealed that the company's biggest demand in product quality is to accelerate the process of dataization, realize smart production, and lay out a "quality early warning mechanism". Through information technology and automatic collection of product data, we can change "knowing mistakes and correcting" to "preparing for the future", strictly prevent possible quality risks of the product, and improve it in a timely manner. The company hopes to become a veritable "quality benchmark" with the help of quality experts.
Provincial Electronics Institute introduced that this Xiantao Electronic Information Industry Quality Improvement Project will guide enterprises to carry out standardization work, so that leading enterprises will gradually have the right to speak in standards, and enable small and medium-sized enterprises to meet standards. Guide enterprises to learn advanced quality management methods , carry out training in quality management, management tool application, etc., and at the same time, organize experts to carry out quality diagnosis and improvement to "take the pulse" for enterprise development. (Hubei Daily All-Media Reporter Wang Ziyi Correspondent Xu Xu)
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