Industrial Video Network reported that Schaeffler will display a series of innovative products and solutions at the 2019 Hannover European Machine Tool Show (EMO Hannover 2019), including mechanical parts, drive products and digital solutions to improve the production efficiency of machine tools. , availability and production quality.
- Schaeffler intelligent solutions improve machine tool productivity, availability and production quality
- Spindle bearing monitoring system SpindleSense reduces downtime and increases equipment availability
- Automatic relubrication DuraSense sensor system improves overall system efficiency
- Bearing solutions for robotic automation and Dynamic Motion Systems
Schweinfurt, Germany September 3, 2019 /PRNewswire/ -- Schaeffler will showcase a series of innovative products and solutions at EMO Hannover 2019, including mechanical components, drive products and digital solutions to improve the production efficiency, availability and production quality of machine tools ( booth number: Booth C46, Hall 7, ). One of the more obvious development trends is that the number of parts equipped with sensors in Schaeffler's product series is constantly increasing.
Spindle bearing monitoring system SpindleSense reduces downtime and improves equipment availability
The spindle is crucial to the overall performance of the machine tool. It is the core of the equipment and determines to a large extent the cutting capacity of the machine tool, the surface quality and machining accuracy of the workpiece. . In order to prevent the spindle from tool collision and monitor the spindle for a long time, Schaeffler launched the spindle bearing monitoring system SpindleSense. The first batch of SpindleSense sensor systems that are ready for mass production and delivered to customers for testing include a radial measurement ring and an axial measurement ring, both with an inner diameter of 70mm. Schaeffler will also launch systems with 80mm and 100mm inner diameters by the end of the year.
Automatic relubrication system DuraSense increases overall system efficiency
The DuraSense sensor system developed by Schaeffler is used to ensure the safe and reliable operation of INA linear recirculating ball or roller bearings and guide rail assemblies. It also monitors linear guides systems via vibration signals. tribological state. The system consists of a slide with special sensors and a preprocessing unit that can be connected to seven sensors simultaneously. Schaeffler DuraSense can detect two conditions: normal relubrication and insufficient relubrication. Unplanned and premature shutdowns are a headache for equipment manufacturers and users. Now, with Schaeffler DuraSense, shutdowns caused by insufficient lubrication or the inability to relubricate and maintain are a thing of the past.
Bearing solutions and dynamic motion systems for robotic automation
Today, industrial robots are increasingly playing an increasingly important role in providing efficient automation solutions for a wide range of operating and machining tasks. The application of industrial robots is accelerating due to increasing demand, declining related procurement costs, and technological advances in stiffness and load capacity. Articulated arm bearings play a decisive role in the load-carrying capacity, dynamic performance and accuracy of the robot. Schaeffler can provide corresponding solutions for the six axes of the robot to meet the specific requirements of each axis, including INA ZKLDF double row thrust angular contact ball bearings with extremely high tilt stiffness, and INA XSU series crossed roller bearings , FAG SGL series angular contact roller bearings and INA KUSE six-row monorail guidance system and other products.
In addition, in addition to innovative products and solutions for the M series spindle bearings, modularly designed direct-drive turntables and rotary axes that have been widely proven and recognized by the market, Schaeffler will also present the company for the first time at this exhibition Newly developed Autinity VibroControl and Autinity FactoryHub systems. VibroControl is an innovative production and processing process early warning system that can monitor and analyze the entire processing process based on vibration conditions. FactoryHub is a universal software tool developed for operators. Operators can use the software to record various operating data, evaluate and visualize operating data, and automatically generate reports and various other data.
These software solutions have been successfully used in Schaeffler plants for many years and have proven to have huge added value.The "Industry 4.0" strategic business unit develops industry-specific solutions to enable production equipment and facilities to achieve excellent performance throughout the entire product life cycle. Until now, monitoring solutions have been viewed as a means of predictive maintenance. Today, they are also increasingly used to increase equipment utilization, improve processing quality, and reduce scrap rates, thereby increasing production efficiency.
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Schaeffler SpindleSense sensor system structure: 1 displacement sensor; 2 evaluation unit; 3 Cable
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Schaeffler DuraSense is a load- and demand-based automatic relubrication system. The full range of products is suitable for single guide rail assemblies, including KUVE four-row linear recirculating ball bearings and guide rails. components, RUE linear recirculating roller bearing and guide rail assemblies and KUSE six-row linear recirculating ball bearing and guide rail assemblies.
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FAG SGL series angular contact roller bearings have high stiffness roller contact points and small cross-section and diameter graduations, so they can be very flexibly integrated between the robot gearbox and the housing. of available installation space.
About Schaeffler
Schaeffler Group is a global supplier of automotive and industrial products, providing high-precision automotive engine, transmission and chassis components and systems, as well as rolling bearings and plain bearing solutions widely used in industrial fields. plan. Relying on providing innovative and sustainable technologies in the fields of electric drive, digitalization and Industry 4.0, Schaeffler Group is actively realizing the strategic goal of "Mobility for tomorrow" (Mobility for tomorrow). As a technology company, the Schaeffler Group had sales of approximately 14.2 billion euros in 2018 and currently has approximately 90,500 employees. It is a large family-owned company in the world. Schaeffler has approximately 170 branches in more than 50 countries, forming a global network integrating production bases, R&D centers and sales companies. According to the German Patent and Trademark Office (DPMA), Schaeffler registered more than 2,400 patents in 2018 and is the second most innovative company in Germany.
About Schaeffler Greater China
Schaeffler began investing in production in China in 1995. For more than 20 years, Schaeffler has become an important supplier and partner in China's automotive and industrial sectors. Adhering to the concept of "local resources serving the local market", Schaeffler Greater China is committed to local production and local R&D, providing customers with high-quality products and close services. Currently, Schaeffler has approximately 13,000 employees in Greater China. It has a R&D center in Anting, 8 factories in Taicang, Suzhou, Yinchuan, Nanjing and other places, as well as factories in Beijing, Shanghai, Shenyang, There are 22 sales offices across the country in Guangzhou, Nanjing, Jinan, Chengdu, Wuhan, Taiyuan, Chongqing, Xi'an, Tianjin, Dalian, Hangzhou, Changsha, Harbin, Zhengzhou, , Wuxi, Suzhou, Hong Kong, Taipei, Taichung. Since 2016, Schaeffler Greater China has been rated as a "China Top Employer" company for four consecutive years.
Source: Schaeffler
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